Masterbuilt Charcoal Grill Err 4 — What It Means & How to Fix It

By Callum Griffin · Researched and verified against manufacturer and repair documentation · Reviewed September 2026

Err 4 on a Masterbuilt Gravity Series 600 means the charcoal failed to ignite, and the manual gives a five-point checklist before you restart.

What this code means

Masterbuilt lists the cause as "Charcoal failed to ignite". The fan can only bring the fire up if air can pass through the hopper, so the manual's checks are all about airflow and fuel: shutdown slides removed, hopper lid and ash door fully closed, charcoal in the hopper, and an ash grate that is not blocked with old ash.

Masterbuilt's manual for the Gravity Series 600 (model MB20041023) lists "Err 4" in its troubleshooting table with this meaning. Masterbuilt's other grills and smokers have their own tables, so check the manual for your model number.

Most likely causes

CauseHow likelyDIY-fixable?
Shutdown slides left in place Very common Yes — no tools
Ash grate blocked with ash from the last cook Common Yes — shake the grate
Hopper lid or ash door not fully closed Common Yes — no tools
Hopper out of charcoal Occasional Yes — refill

What you can try yourself

  1. Make sure both shutdown slides have been removed.
  2. Check that the hopper lid and the ash door are fully closed and latched.
  3. Confirm there is charcoal in the hopper.
  4. Shake the ash grate so old ash and spent charcoal fall through and stop blocking it.
  5. Restart the grill.

When to call a technician

Typical professional repair cost: Free — every check in the manual is something the owner does without tools.

Frequently asked questions

Why won't my Masterbuilt Gravity Series light?

Err 4 usually comes down to airflow. Remove the shutdown slides, close the hopper lid and ash door properly, and shake the ash grate clear before relighting.

What are the shutdown slides for?

They close off the hopper to put the fire out at the end of a cook. Left in place at startup, they stop the charcoal from igniting.

Sources checked

Error meanings can vary by model. This guide was checked against the documentation above; use the manual for the model number on your own appliance when it differs.

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